Automatic Production Reporting Helps QA

Malisko Engineering, Inc was asked to provide a comprehensive, validated Data Logging and Reporting System for Quality and Production Reporting. The System logs process, batch, and CIP data, and automatically generates reports.

Production chart

Goals:

  • Efficiently and accurately log process events and parameter values,
  • Log CIP events and parameter values,
  • Automatically generate useful reports on events, production statistics, and results compliant with QA requirements.

System Features

  • Combines process, batch, and CIP data into intuitive reports,
  • Automatic report generation,
  • "On-Demand", configurable report generation,
  • Configurable historical trend charts with the ability to save chart configurations,
  • Shows statistical calculations for critical process variables,
  • Batch data logged to SQL server,
  • Process variable data logged to high speed secure database,
  • Data is collected directly from PLC‟s per the client request,
  • Logging deadbands used for process variables to save disk space.

System Architecture:

Architecture

Project Successes:

  • Fully-Validated QA & Production Reporting,
  • Integrated historical and batch data into useful reports,
  • Reports and data are used to release finished product.