Our automation expertise

Plant Floor Control

Prox Swiches. Analog Transmitters. Discrete Devices. Motor Control Centers. Panel Design. Power. PLCs. HMIs. We integrate the equipment in your plant into cohesive systems. The basis for plant-wide integration is intuitive and reliable automation on the plant floor. And we’ve specialized in plant floor control for more than two decades.

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Process Integration

We specialize in systems integration within the process industries. Food & Beverage. Pharmaceutical. Life Sciences. Specialty Chemicals. Dairy. Brewing. Whether it’s continuous or batch processing, CIP, utilities or packaging, our experienced staff excel technically and strive to understand and automate your unique process applications.

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Data

Data flow in a plant can be complex, and data requirements are ever-changing. Today, data flows from plant floor equipment all the way up to the enterprise level. Our team can help design and implement historical and relational data systems and the industrial network and security infrastructure that supports them. We implement industry best practices to deliver production-critical data — reliably and securely.

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Actionable Information

Plant floor data can be cumbersome to dissect, analyze and interpret. We can help turn your data into actionable information — customized reports, plant status dashboards, real-time alerts. Getting KPI data to the right people in your organization is paramount to managing your bottom line. We can help you become proactive and take action now.

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 We are results driven.

Maximize profits with automation

Automation is an investment. And it should deliver ROI in as short a payback period as possible. More production. Lower costs. More profit.

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Minimize costs with a better process

We design our systems to lower cost at every turn. Fewer off-spec products. Less downtime. And less maintenance. A better process means more efficient production and lower costs for you.

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Improve operational efficiencies

If your facility is underproducing, we can help. With an automated system, we can improve your batch consistency and production efficiency. Same machinery. New process. More output.

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Reducing risk from every angle

Production risk, downtime risk, regulatory risk, project risk — we’re experts in reducing all of them. And after 20 years in process automation, we’ve got risk reduction down to a science.

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Justify capital improvements with ROI

We don’t just install technology. We provide better production, lower costs and real results. We align every solution to your needs, goals, budget and team. And we justify every hour of our work with measurable ROI.

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 How experts handle process automation.

Site Assessment

Our team of efficiency experts provides a highly valuable site assessment service for you. Before we automate your production, we identify your existing process controls and show you how you can improve your output.

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Front End Engineering Design

We set you on course for savings with our FEED study. We align your solutions, project timeline and budget with your business objectives and complete safety.

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Security and Network Infrastructure

We incorporate security into every solution we specify. From physical components and the network level to physical access, policies awareness and training, we secure your system at every layer with defense-in-depth.

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Detailed Engineering & Design

We take your business goals and transform the abstract into a final design that sets your system up for efficiency, consistency and ROI.

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Project Execution

From coding and HMI development to reporting, testing and commissioning, we handle every element of project execution with expert precision. And we deliver on-time and on-budget.

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Training

When your system is in place, you can be confident it will work as designed. We show your team how to properly operate, maintain and troubleshoot each aspect of your system.

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Post-project Support

We build remote access into your system for support. And we’re there. 24-7. We help you keep downtime to a minimum and keep your production humming at full capacity.

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Validation

We’ve installed hundreds of automated systems for producers in a wide range of industries. And we’ve helped our customers meet all regulatory requirements. We’ll get your system in compliance.

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Project Management

We assess your production, design your system and implement automation at a rapid speed unequaled in our industry. And we deliver on-time and on-budget so you get maximum ROI.

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 Take a look at some of our work.

Thin client manager conversion in a validated environment

When a global producer of infant and children’s nutritional products came to us with an inefficient, under-producing system, we streamlined their production, lowered their cost per unit and reduced their disaster recovery time from four hours to 10 minutes — all by decoupling hardware from software.

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Virtualization improves consistency and throughput for Calumet

We helped Calumet, a producer of synthetic lubricants, save money and time by implementing and customizing Rockwell PlantPAx virtualization at their facility. We eliminated 200 operator steps in the batch process, improved batch consistency and increased throughput by 4 – 5 percent.

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Food process engineering for new food production facility

We helped Noosa Finest Yoghurt increase production by 300 percent and lower costs by 30 percent by designing and implementing a manufacturing automation system at their new facility. Through automation, we made their production more efficient and consistent, made troubleshooting easier and provided complete production data.

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Brewery automation: helping Oskar Blues Brewery manage growth

Oskar Blues Brewery had gained popularity beyond their hometown in Longmont, CO. They saw high demand but had limited production capacity. Through process automation, we helped them smartly manage their growth and increase production by 1.5 brews per day.

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